Product Description

Construction water oil nature gas pipeline Seismic bracing accessories pedestal fixing connection coupling
with Ductile iron/laser cutting hydraulic forging

 

Product Description

Pipeline support system are widely used for Various types of pipeline support of Hotels, office buildings, residential buildings, Bridges and other construction projects,It has the function of quakeproof, Reduce vibration and buffering for the pipeline.
Pipe support accessories produced by our factory,It is made of carbon steel, ductile iron, stainless steel by casting or forging.According for the Different requirements of the customers,providing support set of Corresponding model.
Pipe supporting system consist of Base, support rod, pipe clamp.Different pipe construction engineering use Different pipeline supports set(Base, support rod, pipe clamp match each other),Specific pipe support system shall be provided by the customer construction drawings,Our engineers will follow the construction drawings,Making the corresponding pipeline support quotation.
 

Product feature

1.Our products pass UL,FM industry certification standards.
2.According to the engineering drawings provided by the customer, our engineers will customize the special pipe support system accessories for the customer
3.Pipe support accessories produced by our factory,it is made of carbon steel,ductile iron,stainless steel by casting or forging.
4.Our products are galvanized, anti-corrosion, beautiful and smooth, long service life.
 

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Application field

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Company Profile

Utterly is a high-tech private enterprise integrating product design, research and development, production, sales and installation.The company has absorbed the advanced concepts of similar products at home and abroad, combined with the characteristics of domestic mechanical and electrical engineering equipment installation, introduced advanced manufacturing and testing equipment, and creatively launched the “construction mechanical and electrical equipment anti-seismic support crane rack system and prefabricated support system” product with more than a dozen patents and new independent intellectual property rights.

Adhering to the business philosophy of “innovation wins sustainable development, and technology creates a safe world”,Utterly Intelligent Technology Co.,Ltd. is based on the domestic market, and goes to the world.

The company’s products are the first to pass the strict US UL certification, FM certification,EU CE certification and national inspection agency testing.Utterly currently provide the following products/Service to our CHINAMFG customers,especially FM/UL Seismic Sway Bracing:

1. Utterly Products:
Seismic Sway Bracing.Structural Attachment, Quick Bracing Clamp,Pipe Clamp,Beam Adapter
Swivel Hanger, Clevis Hanger, Beam Clamp
Other Customized Products

2. One-Stop Procurement Service
The company has a professional team in product design, mold making, process innovation, product sales, etc., and has established a complete system from CAD, 3D, BIM design to product production and testing, providing customers with professional pre-sale, in-sale and after-sale services, etc. System-wide technical advice and services.

3. OEM/ODM Service
The products are exported to Europe, America, South America, the Middle East, Southeast Asia and other countries.The quality has been well received by customers.

This is general company info. For the latest and most complete products, news, updates and additional information, please contact us. We invite you to work and grow together.

 

Product Name	Seismic support system accessories
Seismic parts	Base/Connecting support frame/pipe clamp
Craftsmanship	Casting, laser forging
Product material	Carbon steel, ductile iron, stainless steel
Approval Standards	FM,UL Certificate

 

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Temperature and Environmental Limits for Various Beam Coupling Materials

The temperature and environmental limits of beam coupling materials depend on their specific composition and properties. Different materials have varying degrees of resistance to temperature extremes, chemicals, humidity, and other environmental factors. Here are some common beam coupling materials and their associated temperature and environmental limits:

• 1. Stainless Steel:

  Stainless steel beam couplings are known for their excellent mechanical properties and resistance to corrosion. They can typically operate within a wide temperature range, from -40°C to 300°C (-40°F to 572°F). Stainless steel is also resistant to most chemicals, making it suitable for various environments, including industrial and outdoor applications.

• 2. Aluminum:

  Aluminum beam couplings offer lightweight construction and moderate mechanical properties. They have a more limited temperature range compared to stainless steel, typically operating between -20°C to 120°C (-4°F to 248°F). While aluminum has good corrosion resistance in certain environments, it is not as durable as stainless steel in harsh conditions.

• 3. Brass:

  Brass beam couplings have reasonable mechanical properties and corrosion resistance. They are suitable for applications with temperatures ranging from -20°C to 100°C (-4°F to 212°F). Brass is more susceptible to corrosion in certain environments, so it is essential to consider the specific application’s conditions.

• 4. Plastic/Polymer:

  Beam couplings made from plastic or polymer materials offer lightweight and cost-effective solutions. However, their temperature limits are more restricted compared to metal couplings. They typically operate between -30°C to 80°C (-22°F to 176°F). These couplings may not be suitable for high-temperature or chemically aggressive environments.

• 5. Carbon Steel:

  Carbon steel beam couplings are known for their strength and mechanical properties. They generally operate between -40°C to 120°C (-40°F to 248°F). Carbon steel is vulnerable to corrosion, so it may not be ideal for applications in corrosive or humid environments without proper protection.

It’s crucial to consider the temperature and environmental conditions of your specific application when selecting a beam coupling material. Choosing a material that can withstand the intended operating conditions will ensure the longevity and reliable performance of the coupling.

Additionally, keep in mind that various beam coupling manufacturers may offer specific variations of materials with different properties and limits. Always refer to the manufacturer’s datasheets and technical documentation for precise information on the temperature and environmental limits of their beam coupling products.

Real-World Examples of Successful Beam Coupling Installations and Their Benefits

Beam couplings have been widely adopted in various industries, and there are numerous real-world examples of successful installations showcasing their benefits. Here are some specific cases:

• Industrial Automation:

  In a factory automation setting, beam couplings are used in robotic arms and automated machinery to transmit torque between motors and actuators. The flexibility of beam couplings helps compensate for minor misalignments, reducing wear on connected components and enhancing system reliability. Additionally, the low inertia of beam couplings enables faster response times, improving the overall efficiency of the automated systems.

• Medical Robotics:

  Medical robots, such as surgical robots and diagnostic equipment, rely on precise and smooth motion control. Beam couplings, with their low backlash and high torsional stiffness, ensure accurate positioning and reduced vibration. The stainless-steel construction of some medical-grade beam couplings makes them suitable for sterilization processes, ensuring compliance with medical industry requirements.

• Photonic Systems:

  In optical systems and laser equipment, beam couplings are used to connect stepper motors and motion stages. The damping properties of beam couplings help reduce vibrations, preventing optical misalignment and maintaining the stability of laser beams. This is critical for high-precision applications like laser cutting and micromachining.

• Satellite Components:

  Beam couplings find applications in satellite components, where weight and size constraints are critical. Aluminum or lightweight alloys are used to minimize the overall mass while providing reliable power transmission between actuators and mechanisms. The low inertia of beam couplings contributes to smoother satellite movements and precise adjustments in space.

• Renewable Energy Systems:

  Beam couplings are employed in renewable energy systems, such as solar tracking mechanisms and wind turbine pitch control systems. Their ability to handle harsh environmental conditions, such as wind and weather exposure, ensures consistent and efficient energy production. The use of non-magnetic materials in some couplings prevents interference with sensitive electronics.

The benefits of successful beam coupling installations in these real-world examples include:

• Improved Precision: Beam couplings provide accurate torque transmission, reducing positioning errors and enhancing the precision of motion control systems.
• Enhanced Reliability: The flexibility of beam couplings compensates for misalignments, reducing stress on connected components and extending the lifespan of the motion system.
• Reduced Vibrations: Beam couplings dampen vibrations, leading to smoother movements and preventing resonance-induced failures.
• Weight and Space Savings: In applications with weight and space constraints, beam couplings’ lightweight design is advantageous.
• Cost-Effectiveness: Beam couplings offer a cost-effective solution for motion control, especially when compared to more complex coupling options.

These successful installations demonstrate the versatility and effectiveness of beam couplings across various industries, highlighting their ability to improve motion system performance, reliability, and efficiency.

Considerations for Using Beam Couplings in High-Speed Applications

When using beam couplings in high-speed applications, several specific considerations are essential to ensure optimal performance, safety, and reliability. High-speed operation introduces additional challenges that need to be addressed to maximize the benefits of beam couplings. Here are the key considerations:

• 1. Balance and Runout:

  Ensure that the beam coupling and connected components are well-balanced and have minimal runout. Imbalanced couplings can cause vibration and resonance at high speeds, leading to reduced precision and potential damage to the system. Minimizing runout helps maintain smooth and stable operation.

• 2. Material Selection:

  Choose high-quality materials for the beam coupling that can withstand the forces and stresses experienced during high-speed operation. High-strength alloys, such as stainless steel or aluminum, are commonly used for beam couplings in high-speed applications due to their excellent mechanical properties and fatigue resistance.

• 3. Torsional Rigidity:

  Consider the required torsional rigidity for your specific high-speed application. While beam couplings offer good torsional rigidity, extremely high-speed applications might demand specialized couplings with even higher rigidity to ensure accurate torque transmission and minimize torsional deformation.

• 4. Critical Speed:

  Be aware of the critical speed of the beam coupling, which is the rotational speed at which the coupling’s natural frequency coincides with the operating speed. At critical speed, the coupling can experience excessive vibration and become susceptible to resonance, leading to potential failure. Operating below the critical speed is essential to avoid such issues.

• 5. Lubrication:

  For high-speed applications, proper lubrication of the beam coupling is crucial to reduce friction, wear, and heat generation. Lubrication also helps dissipate any generated heat, maintaining the coupling’s integrity during prolonged operation.

• 6. Cooling:

  In applications with extended high-speed operation, consider implementing cooling mechanisms to prevent overheating of the beam coupling. Excessive heat can affect the material properties and lead to premature wear or failure.

• 7. Dynamic Balancing:

  For high-speed systems, it is essential to dynamically balance the rotating components, including the beam coupling, to minimize vibration and prevent potential damage to the system and surrounding equipment.

• 8. Regular Inspection and Maintenance:

  Perform regular inspections and maintenance to detect any signs of wear, fatigue, or misalignment in the beam coupling. Addressing issues promptly can prevent unexpected failures and costly downtime.

By carefully considering these factors and ensuring proper selection, installation, and maintenance of beam couplings in high-speed applications, you can enhance performance, extend the life of the coupling, and promote safe and reliable operation in your motion control system.

editor by CX 2023-12-19