Product Description

Product Description

CNC Machining Milling Turning Aluminum Stainless Steel Low Force Link Slimline Strain Sensor Connect Body Liner Stage  Liner Stage Thread Adaptor Beam Coupling

Product Parameters

Processing CNC Machining, CNC Milling and Turning, Drilling, Grinding, Stamping, Tapping, Bending
Surface Finishing Electroplating, Anodizing, Polishing, Chrome Plating, Zinc plating, Nickel plating, Electrophoresis, Sandblasting, Passivation, Powder Coating, Painting, etc.
Certification standards ISO9001:2015  IAFT16949:2016
Service type OEM and ODM
Tolerance +/-0.005mm
Surface Roughness Ra0.8
Dimensions According to Customer’s Drawing
Processing Equipments CNC Machining Center, CNC Milling Machine, CNC Turning Machine, CNC Gantry, Vertical CNC center, Horizantal CNC center, Drilling Machine,Grinding Machine, etc.
Testing Equipments CMM,Laser Precision Detection Projector, Pull Tester, Automatic Optical Inspector, Salt Spray Tester, Durometer, Tensile Machine Calipers
Application Automotive industry, Medical DeviceS, UAV Industry, Communication Electronics Appliance, Robot, Mold Components Processed and Fixrure, 0il, Gas and Other Heavy Equipments.
Drawing Format PDF/JPEG/AI/PSD/CAD/Dwg/Step/LGS
MOQ 1 piece
QC Policy 100% inspection with report, random inspection before shipment, third-party inspections can be provided CHINAMFG request
Packaging PE bags or bubble bags, boxes, cartons, pallet or as per customers’ requirements
Trade Terms EXW, FOB, CIF, As per customers’ request
Payment Terms L/C, T/T, D/P, Western Union, Paypal, Money Gram, etc.
Delivery Time 7-14 working days after deposit payment received for samples,official orders negotiable
Production Capacity 1000000pcs/Months

 

Company Profile

Production Line

 

 

Equipments List

Certifications

FAQ

1: Are You a Manufacturer?
Yes, we specialize in manufacturing of CNC machining parts over 20 years.

2. When Can I Get the Price?
Quotation will be provid within 24 hours after inquiry is received with full product information and drawing.

3: How Long is Your Delivery Time?
It’s depends on the products requirements ang quantity. Normally the mass order lead time is around 14-20days.

4: How Can You Asure the Quality?
100% inspection and we could provide full inspection reports as customer requests before shipment.

5: Do You Provide Samples ? 
Yes, we can provide samples, please provide full product information and drawing.

6: Why Choose Us?
We have advanced technology and equipment, world-class team for techincal and aftersales service. We provide high quality product ,competitive price with fast lead time

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clamp coupling

Specific Maintenance Requirements for Prolonging the Life of Beam Couplings

Proper maintenance is essential for prolonging the life and ensuring the optimal performance of beam couplings in motion control systems. While beam couplings are designed for reliability and low maintenance, some specific maintenance practices can help maximize their longevity. Here are the key maintenance requirements:

  • Regular Inspection:

    Perform regular visual inspections of the beam couplings to check for signs of wear, damage, or misalignment. Look for any visible cracks, deformations, or signs of corrosion. Detecting issues early can prevent further damage and potential coupling failure.

  • Lubrication:

    For couplings with movable components, such as beam couplings with elastomeric elements or bellows, proper lubrication is crucial. Follow the manufacturer’s recommendations for lubrication intervals and use the appropriate lubricants. Lubrication helps reduce friction and wear, ensuring smooth operation.

  • Torque Checks:

    Periodically check the tightness of the coupling’s fasteners, such as set screws or clamps. Over time, vibrations and loads can cause these fasteners to loosen. Make sure they are properly tightened to maintain a secure connection between the shafts and the coupling.

  • Environmental Protection:

    If the beam couplings are exposed to harsh environments, consider implementing protective measures. Shield the couplings from dirt, dust, moisture, and corrosive substances that could impact their performance and lead to premature wear.

  • Alignment Checks:

    Regularly check the alignment of the connected shafts. Misalignment can place additional stress on the coupling and reduce its lifespan. Make any necessary adjustments to ensure proper shaft alignment within the coupling’s specified tolerance.

  • Load Capacity:

    Ensure that the beam coupling is operating within its rated load capacity. Avoid exceeding the maximum torque or axial load to prevent overloading the coupling and potential failure.

  • Replace Worn Components:

    If any components of the beam coupling show signs of wear or damage beyond their limits, replace them promptly. Continuing to use worn or damaged couplings can lead to unsafe operation and compromise system performance.

By following these specific maintenance requirements, you can prolong the life of beam couplings, reduce the risk of unexpected failures, and maintain the overall efficiency and reliability of your motion control system. Regular inspections and proactive maintenance practices are crucial to ensure trouble-free operation and maximize the lifespan of beam couplings in various applications.

clamp coupling

Contribution of Beam Couplings to Overall Efficiency and Reliability of Motion Systems

Beam couplings play a crucial role in enhancing the overall efficiency and reliability of motion control systems in various industrial applications. Their unique design and material properties contribute to these advantages in several ways:

  • High Torque Transmission:

    Beam couplings provide efficient torque transmission between shafts, allowing for precise and reliable power transfer. They can handle high torque loads without introducing backlash or slippage, ensuring accurate motion control and consistent performance.

  • Flexibility and Misalignment Compensation:

    Beam couplings offer flexibility, allowing them to accommodate small shaft misalignments. This characteristic reduces stress on the connected components and bearings, minimizing wear and enhancing the system’s overall reliability.

  • Low Inertia:

    Due to their lightweight design, beam couplings have low inertia, which means they have minimal impact on the system’s acceleration and deceleration. This low inertia helps in achieving faster response times and smoother motion profiles, improving the overall efficiency of the system.

  • Vibration Dampening:

    Beam couplings dampen vibrations and absorb shocks generated during operation. By reducing vibrational energy transmission, they minimize the risk of resonance and prevent premature wear or damage to the motion system components.

  • Wide Range of Sizes and Materials:

    Manufacturers offer beam couplings in various sizes and materials to suit different application requirements. This versatility allows for optimal coupling selection based on factors such as torque capacity, shaft diameter, and environmental conditions, ensuring an efficient and reliable coupling solution.

  • Easy Installation and Maintenance:

    Beam couplings are relatively simple to install and maintain. Their clamp or set screw mounting methods simplify the coupling assembly process. Additionally, routine maintenance, such as lubrication and visual inspections, helps extend their lifespan and ensures continuous system reliability.

  • Non-Magnetic and Electrical Isolation Options:

    Some beam couplings are available in non-magnetic materials, such as plastic or brass, which are suitable for applications where magnetic interference must be minimized. Additionally, plastic couplings offer electrical isolation properties, making them useful in applications requiring electrical insulation.

Overall, beam couplings contribute significantly to the overall efficiency and reliability of motion systems by providing precise torque transmission, compensating for misalignment, minimizing vibrations, and offering a broad range of options to meet diverse application needs. Their durable construction and ease of installation make them a dependable choice for motion control in various industrial settings.

clamp coupling

Different Types of Beam Couplings for Various Applications

Beam couplings come in various designs to meet different application requirements. Each type offers specific advantages and limitations. Here are some common types of beam couplings used in various applications:

  • 1. Single-Beam Couplings:

    Single-beam couplings consist of a single helical beam that connects the two shafts. They are simple in design and provide good flexibility for compensating angular misalignment. These couplings are ideal for applications where space is limited, and angular misalignment is the primary concern.

  • 2. Multi-Beam Couplings:

    Multi-beam couplings have multiple helical beams arranged in parallel around the circumference of the coupling. This design enhances the coupling’s flexibility and allows for better compensation of angular, axial, and parallel misalignment. Multi-beam couplings are commonly used in applications requiring more comprehensive misalignment compensation and smoother torque transmission.

  • 3. Bellows Couplings:

    Bellows couplings use a thin-walled, accordion-like metal bellows as the flexible element. This design provides high flexibility, making them suitable for applications with significant angular and axial misalignment. Bellows couplings are also effective at damping vibrations and providing precise motion control in sensitive systems.

  • 4. Servo Disc Couplings:

    Servo disc couplings consist of a series of thin metal discs stacked together with a central spacer. This design allows for high torsional rigidity and excellent misalignment compensation. Servo disc couplings are often used in precision applications where minimal backlash and high torque transmission are required.

  • 5. Slit Couplings:

    Slit couplings have one or more slits cut into the helical beam, providing additional flexibility. The slits allow for better compensation of misalignment and increased torsional flexibility. Slit couplings are commonly used in applications with moderate misalignment requirements and where vibration dampening is essential.

  • 6. Step Beam Couplings:

    Step beam couplings have helical beams with varying thickness along their length. This design provides a progressive flexibility gradient, allowing for smoother torque transmission and better misalignment compensation. Step beam couplings are often used in applications where shock absorption and vibration isolation are crucial.

  • 7. Jaw Couplings with Beam Elements:

    Jaw couplings with beam elements combine the features of traditional jaw couplings with the flexibility of beam couplings. They offer excellent misalignment compensation, shock absorption, and easy installation, making them suitable for various power transmission and motion control applications.

The choice of the most suitable beam coupling type depends on the specific requirements of the application, such as the level of misalignment, torque capacity, damping requirements, and the overall system design. Understanding the strengths and limitations of each type will help in selecting the best beam coupling for a particular application, ensuring efficient and reliable performance in various mechanical systems.

China Good quality CNC Machining Milling Turning Aluminum Stainless Steel Low Force Link Slimline Strain Sensor Connect Body Liner Stage Liner Stage Thread Adaptor Beam Coupling  China Good quality CNC Machining Milling Turning Aluminum Stainless Steel Low Force Link Slimline Strain Sensor Connect Body Liner Stage Liner Stage Thread Adaptor Beam Coupling
editor by CX 2024-05-02